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Sector Diversification
McKinsey & Company’s blueprint to help engineer economic development and growth.
Looking at existing State assets, disruptive trends, location quotient data [25] , and comparative industry growth trends in the US and West Virginia, the analysis categorized economic sectors into the following four groups:
-
Existing industries in the State to maintain and support: mining, agriculture,
aerospace maintenance, repair, and overhaul (MRO), automotive parts manufacturing,
metals manufacturing, fulfillment distribution, and the manufacture of building
products
-
Sectors with a current West Virginia presence that are growing slower than US
average, but that the State can retain through differentiation: downstream
oil & gas manufacturing (specific opportunities in carbon fiber reinforced
plastics (CFRP) and fine chemicals). The sector will further benefit from ongoing
upstream developments that are expected to increase the State’s competitiveness
across the whole value chain
-
New sectors that have high growth prospects that West Virginia can capture:
cybersecurity, cloud services, and data centers, and higher end tourism
-
Sectors with distinct opportunities that West Virginia can consider:
life sciences and automotive assembly
For existing industries, findings confirmed West Virginia’s strong presence with
example assets like the growing footprint of original equipment manufacturers (OEMs)
that includes Toyota, Hino, Gestamp, and Allevard Sogefi, an aerospace maintenance,
repair, and overhaul (MRO) hub at the Mid-Atlantic Aerospace Complex, and distribution
and fulfillment centers for large companies such as Macy’s.
For CFRP, fine chemicals, cybersecurity, cloud services, and higher end tourism,
“deep dive” analyses were used to develop a plan for West Virginia to capture the
opportunity in the short and long term by considering:
-
What are the recent market trends
- What it takes to be competitive in the sector
- What are West Virginia’s relevant assets in the sector
- What West Virginia can consider doing to strengthen its positioni
ng
In life sciences and automotive assembly, analysis identified distinct opportunities
for the State to explore in order to increase its presence in both sectors.
4.1 DOWNSTREAM OIL AND GAS MANUFACTURING
West Virginia is located on the Marcellus and Utica shale formations, which stands
among the richest natural gas reserves in the world and is expected to double its
production in coming years as extraction and recovery of unconventional oil and
gas reserves continue to become more economical and as natural gas prices rise.
There is recognition across the State about the importance of better leveraging
the natural gas opportunity by creating a cluster around natural gas that goes
beyond simple extraction and export of the commodity. Hence, there are ongoing
efforts in the region broadly, including in West Virginia, to create the storage,
processing, and transportation infrastructure that will catalyze growth in this
sector and allow the State to reap greater value from these resource. As these
projects come to market, cheap feedstock will further enable the cost-competitiveness
and growth of industries such as petrochemicals.
Given the large investments required upstream and the ongoing projects in the state,
West Virginia could look at opportunities downstream that leverage its strengths
and cost-competitiveness over the short term, and can further take advantage of
ongoing projects over the long term. Downstream industries are also more job intensive
and require less capital investments (e.g., specialty chemicals has a 1.42 GDP
multiplier and 1.87 job multiplier
[26]
).
While there were several options considered downstream (Exhibit 4), looking at West
Virginia’s assets, ability to meet business needs and market attractiveness of
each option helped prioritize two main opportunities: carbon fiber reinforced plastics
(CFRP) and fine chemicals.
4.2 CARBON FIBER REINFORCED PLASTICS
The carbon fiber reinforced plastics (CFRP) market is projected to grow at more than 10% per year for the next decade [27] , and there is a wide array of potential applications in industries ranging from automotive and aerospace to infrastructure, as well as a growing need for recycling of CFRP parts, which provides lower-cost inputs for low-grade applications of the fibers themselves. West Virginia already has assets in CFRP production and research on which it can capitalize:
- Existing companies such as Aurora, Orbital ATK, and FMW Composite systems already
manufacture CFRP products
- West Virginia has research centers that are building a competency in testing
and prototyping new materials for various applications. These include entities
such as Chemical Alliance Zone, ChemCeption (incubator-accelerator with a sole
focus on commercializing chemical technologies), MATRIC, Touchstone, collection
of test and evaluation sites under the Defense Innovation Proving Ground and
university constructed facilities centers
- Special economic zones (Polymer Alliance Zone and Chemical Alliance Zone) with
preferential policies, tax breaks, and expedited permitting for high-tech,
specialty, and engineering polymers
- A series of tax credit programs that are relevant to CFRP production (Exhibit
5)
Name | Description | Amount |
---|---|---|
Commercial Patent Incentives Credit | A credit based on percentage of royalties, license fees, etc., if patents have been developed in concert with WVU or MU | Up to 100% of the corporate net income tax |
Corporate Headquarters Credit | Credit for corporations who move headquarters to WV and create at least 15 new jobs within the 1st year | Up to 100% of the business and occupational tax for up to 13 years |
Economic Opportunity Credit | Credit allowing companies who create at least 20 new jobs within specified time limits to offset the corporate net income tax; if less than 20 jobs, allows a credit per job if it pays at least $32,000 per year and provides health insurance benefits | Up to 80% of net income tax or $3,000 per new full-time job for 5 years |
High-Tech Manufacturing Credit | Credit for business creating computers, peripheral equipment, electronic components, or semi-conductors and who create at least 20 new jobs within one year | Up to 100% of the business and occupational tax, personal income tax on certain income for 20 years |
Manufacturing Inventory Credit | Credit to offset the corporate net income tax in the amount of property tax paid on raw materials, work in process inventory, and finished goods inventory | Dependent on volume of inventory |
Manufacturing Investment Credit | A credit allowed against tax based on qualified investment in eligible manufacturing property | Up to 60% of corporate net income |
R&D Sales Tax Exemption | Credit for purchases of tangible personal property and services directly used in R&D are exempt from the consumer sales tax | Up to 100% of consumer sales tax |
- Commercialize existing CFRP infrastructure patents in the State (e.g., WVU and Marshall patents) such as CFRP replacement for steel rebar in concrete on bridges that is lighter and longer lasting than steel, CFRP wrap for steel and concrete beams and joists that provide superior durability and earthquake resistance in new and retro-fitted high-rises, or CFRP reinforced power and cell phone poles that require smaller footprint. Leveraging existing $2B yearly spend on bridge repair/replacement locally and in neighboring states [28] , there is sufficient demand to make the case for profitable commercialization of existing patents
- Attract a CFRP recycling plant that can take advantage of existing aerospace
production in neighboring states (estimated 1.1K tons of annual aerospace
carbon fiber materials production in OH, PA, MD, VA and KY
[29]
) to recycle CFRP aerospace parts that can be used in other applications
such as automotive, at 30-40% lower cost than new ones
- Leverage existing automotive footprint to develop partnerships around developing,
testing and prototyping CFRP applications in the State
4.3 Fine Chemicals
The fine (or “high-purity”) chemicals market includes nearly 100,000 intermediates
and more than 5,000 active ingredients. In addition to having higher profit
margins than basic chemicals, these products can also benefit from cheaper
feedstock of natural gas, thus providing competitive advantages to companies.
West Virginia’s assets in fine chemicals are three fold:
- Existing footprint in the chemicals and plastics manufacturing industry that
offer opportunities for colocation of manufacturers of products along the
same value chain
- Potential for local downstream buyers in the State (e.g., Procter & Gamble)
- Opportunity for low cost access to natural gas that will become more attractive
as storage and pipelines open to market
There is an opportunity for the State to differentiate by attracting manufacturers
of compounds directly downstream from existing production that benefit from
lower costs of input and have attractive profit margins. Potential products
to consider include derivatives of naphtol, chlorine, cyanuric acid, dimethyl
sulfate, hydrogen cyanide, naphthalene or nonylphenol. From these, there
are three characteristics that West Virginia can consider to focus attraction
efforts:
- Higher growth compounds with rising demand, such as sodium cyanide (4%
forecasted yearly growth in next 5 years on a current market size of
1.1 Mton
30]
)
- Niche commodities, such as chlorinated methane, which offer opportunities
for differentiation in products with higher profit margins
- Intermediaries that can be used for existing production in the State and
that integrate the supply chain, such as nonylphenol exthoxylates, which
can be used for detergent and personal care products by local manufacturers
In addition to targeted attraction activities, actions that West Virginia could consider to lower the cost of operations of prospective fine chemicals producers include:
- Implement a site certification and remediation support program to help
develop brownfield sites and decrease initial capex investment needed
- Take actions to limit and reverse the recent rise of industrial electricity
costs (West Virginia has lower industrial electricity costs than MD
and PA and is on par with VA and OH, but has been facing a trend of
rising costs
[31]
. See Exhibit 17 and Section 5: Ease of Doing Business)
- Create opportunities for existing chemicals manufacturers to collocate
with new downstream producers
- Expand the available talent pool of higher education graduates with science
and engineering degrees to complement existing skill labor and meet
the industry expectations
- Consider arrangements similar to the Chemical Alliance Zone that offer
incentives that match efforts by other states (e.g., NJ has a 100%
R&D tax credit) and that help expedite permitting for prospective
companies
4.4 HIGHER END TOURISM
West Virginia attracts fewer higher income and older travelers compared to
the broader tourism market in the United States (Exhibit 6).
Given the fact that higher income and older tourists tend to spend more on tourism (Exhibit 7), this helps explain findings from the State’s Division of Tourism showing that visitors to the State had an average length of stay of only 2.73 days in comparison to a national average of 4 days, and that the annual travel spending for the State was only $4.5 billion, whereas the average annual spend for surrounding states stands at more than $20 billion.
However, a survey of the Census tracts within 3-hour to 4-hour drives of the State suggested that there are large populations of older and higher-income tourists that could be the target for attraction efforts by the State (Exhibit 8).
- Attract wealthier and older segments of adventure travelers in the south
of the State (in the New River Valley and Hatfield-McCoy Mountain tourism
regions). Given the higher end and family oriented preference of such
adventurers, potential actions to consider include:
- Attract higher end hotels
- Attract large family adventure resort (e.g., a waterpark resort)
- Capture more value from current ATV tourists by supporting local ATV businesses and communities and linking them to local hospitality resources
- Promote cooperative tourism development to encourage trip packages, and integrated journeys that decrease uncertainty for high-spend tourists and encourage more differentiated spend
- Expand existing cluster of second homes in the eastern regions of West
Virginia (and especially the Potomac Highlands). As a first step, West
Virginia could market the existing second homes in counties like Pocahontas
and Pendleton. With effective market surveys of and tailored offerings
to populations in large metropolitan areas surrounding the State that
are likely to buy second homes, West Virginia could further expand the
second home footprint in the eastern regions on the longer term. In addition,
West Virginia can work with local communities on efforts that increase
attractiveness and quality of life of neighborhoods to second home buyers
- Attract high income retirees in the northern regions of the State through
development of luxury assets in proximity to current needs of such tourists
(e.g., quality healthcare centers). Effective mapping of existing assets
and offerings that are relevant to this population can help create a
targeted development and branding strategy
4.5 CYBERSECURITY, CLOUD SERVICES AND DATA CENTERS
The IT services sector has been growing at a 5% yearly rate in the US, with its growth expected to create jobs (job multiplier of 1.68) [35] . Specifically, cloud computing services (28% yearly rate), data centers (16% yearly rate) and risk management (11% yearly rate) are forecasted to grow rapidly over the next 5 years [36] , offering a significant opportunity for the State to capture and diversify its economy. As noted in Section 7, broadband infrastructure is a critical underlying component of any effort to make the State attractive in cybersecurity, cloud services, or data centers. In the short term, company attraction can focus on the sites within the State with sufficient coverage and speeds, and in the long term can expand as broadband access expands.
West Virginia has existing assets in the industry and structural advantages
that make it an attractive destination for cybersecurity and cloud services
companies:
- West Virginia is home to a number of federal agencies and high tech federal
operations (e.g., FBI, NASA, NOAA, DOE National Energy Technology Lab,
Allegany Ballistics Lab as well as over 25 satellite federal operations,
many of which are data driven such as the Bureau of Fiscal Service, the
Coast Guard Operations Systems Center, the Coast Guard National Maritime
Center, the Coast Guard National Vessel Documentation Center, the IRS
Computing Center, and the BATF National Tracing Center) and two of the
three federal biometric centers are housed in the State. In addition,
there are facilities such as the I-79 Technology Park that are equipped
with the infrastructure that cloud services and data centers require.
Moreover, the Bureau of the Fiscal Service Parkersburg site could serve
as an anchor for cybersecurity companies given the scale and sensitivity
of data it processes
- State location allows it to house Continuity of Operations (“COOP”) compliant
facilities
- Preferential tax policies that are relevant to data centers such as exemptions
on property taxes as well as cheaper land costs
- Although West Virginia has a smaller talent pool than neighboring states,
the current excess of graduate IT students could fill new IT jobs that
are created in the State at a lower cost (Exhibit 9)
The number of IT Graduates in West Virginia exceeds by 2,511 out of the existing 363 job openings per year in West Virginia.
Growing a cybersecurity sector is a long term investment that will require growing
the State’s talent pool and fostering an innovation environment that allows
for creation and growth of startups, as new business creation is the major
driver of the sector’s growth. Over the short term, West Virginia can consider
attracting anchors that can help progressively grow an IT services sector in
the State, including:
- New federal anchors whose long term presence can create opportunities for
local graduates, as well as for private sector contracting services. Specifically,
West Virginia could make the case for consolidating federal biometrics
facilities in the State
- Data centers and cloud services companies that can find opportunities for
lower cost operations in the State. Comparative analysis shows that West
Virginia has a competitive offering relative to current hubs that it can
actively market (Exhibit 10). It is important to note that although operating
costs will be low, such companies will need sites with the effective infrastructure
to operate a data center (e.g., dual broadband access, connection to the
fiber optics backbone). Such sites are currently limited in the State and
will have to be expanded to take full advantage of this opportunity
- Attract anchor tech companies, specifically focusing on identity and access
management, leveraging existing biometrics facilities and training programs
- Beyond specialized IT companies, West Virginia can also consider attracting
IT shared services centers of any large company, leveraging their competitive
positioning from low labor and land costs (Exhibit 11). This is a high
potential opportunity for the State as it requires a less skilled labor
and less infrastructure investments than the other options
4.6 LIFE SCIENCES
Life sciences is the broadly defined discipline of healthcare, medicine, and research
in biology, physiology, and other subjects relevant to human health. The life
sciences market is expected to add nearly $30 billion in value over the next
5 years, growing from a ~$50B to a ~$80B industry40. In addition, this sector
is currently witnessing significant disruption, with technologies such as genomics
expected to have a $0.5-1.2T economic impact
[41]
.
Across the value chain from research to commercialization and production, West
Virginia has assets that it can leverage such as existing clinical trials operations
at universities and manufacturers. Moreover, West Virginia's location is attractive
for companies and researchers given that diseases on which they are spending
large proportions of total research and development (R&D) funds are prevalent
in West Virginia's patient population, providing an opportunity for clinical
trials and innovation (Exhibit 12).
However, there are larger and more established hubs in the region against which West Virginia will have to compete (Exhibit 13), and large capital investments will be needed to further grow the State’s life sciences footprint (the Massachusetts Life Sciences Center invested or committed $540M in the last 6 years, of which 68% went to capital projects [43] ). West Virginia also attracts less funding through the National Institutes of Health (NIH) relative to neighboring states, and has limited venture capital (VC) investment deals (Exhibit 14).
- Market existing research and hospital facilities, create new partnerships and
expand existing ones between universities and private sector while further
attracting faculty and researchers with existing patents
- Partner with local communities and academic institutions to create outreach
to different population groups in the State and increase access to healthcare
services (e.g., leverage Health Sciences and Technology program to reach
populations in rural counties of the State)
- Actively target federal government grants that are focused on cancer, cardio-vascular
disease and neurosciences
- Convene and support partnerships around genome sequencing in the State
4.7 AUTOMOTIVE ASSEMBLY PLANTS
In addition to supporting growth of the existing OEM footprint and expanding it
to include manufacturing of other automotive parts, West Virginia can also consider
attracting a vehicle assembly plant if the opportunity arises.
Assembly plants have been proven to bring significant economic value to a state,
with Volkswagen’s 2008 plant in Chattanooga, TN, bringing 3,200 jobs, $12B in
annual economic impact and $35M per year in tax revenue, while Tesla’s plant
in Sparks, NV created 6,500 jobs, $5.4B in annual economic impact and $1.5B in
tax revenues over 20 years
[46]
. Although recent trends have been in favor of expansion of existing plants instead
of relocation or creation of new ones, industry experts predict that foreign
firms will be looking for new plants in the US to expand their market there.
[47]
For example, Hyundai announced plans for potential construction of a new US plant
contingent on rising market demands
[48]
.
Given the competition for a smaller number of opportunities with significant
impact, states have actively competed to attract such plants, with incentive
sizes rising since 2005 (Exhibit 15).
West Virginia’s low labor costs and turnover, location and low cost of doing business
make it an attractive place for potential new vehicle assembly plants. A comparative
analysis of the economics of the recent Tesla plant in Nevada shows a potential
18% higher NPV if the plant was built in West Virginia instead
[50]
. This difference is mostly driven by the lower labor costs in West Virginia.
Moreover, current employers in the sector, such as Toyota Motor Manufacturing,
West Virginia, Inc., cite the combination of the low cost while also high quality
workforce as a reason for locating in West Virginia.
Successful attraction of a vehicle assembly plant will also require identification
and certification of potential sites, continuing partnerships with existing OEMs,
limiting the rise in utility costs and developing a competitive attraction package.
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